Water Processing Blog

Finding the Perfect Filtration System

October 19, 2020

‘Water Filtration’ is a term that refers to the filtration of impurities, contaminants, and chemicals from any water source to improve its quality and make it fit for its intended use. Types of Water Filtration Systems Water is the only natural resource that is used universally for multiple purposes. Water is a significant component for many crucial processes in industrial and commercial businesses, and not just for drinking purposes. Each water filtration system varies from the other to subsequently achieve…

Understanding Effluent

October 3, 2020

Effluent is a byproduct of wastewater after its treatment. It is commonly known as ‘trade water’. Effluent is produced and discharged by any industrial or commercial premises into the natural water cycle by letting it flow directly into the rivers or seas. Effluent wastewater needs treatment even before it enters the sewers. Wastewaters from large-scale commercial industries like manufacturing and mining are composed of contaminants like chemicals, detergents, greases, oils, heavy metal rinses and solids. These harmful solvents and solids…

Restarting Ultrafiltration Systems After An Unexpected Shut Down

June 8, 2020

Although many manufacturing continued throughout the crisis, some would have unexpectedly shutdown due to panic and uncertainty. If you need help restarting your Ultrafiltration system after being unexpectedly shutdown, below is some guidance on how best to do and how best to shut down the systems in case of any future emergencies or unexpected events. You can view this as a guide, click here. If you’d prefer to have an expert come to site and review your system or perform…

Shutting Down And Restarting Your Electrocoating Anolyte Systems

Shutting Down And Restarting Electrocoating Anolyte Systems

June 3, 2020

It may be that your company has experienced an unexpected shutdown as times grew uncertain earlier on in the year. Equally you could be suddenly resuming production and need your systems to run smoothly. This blog will run through how to approach restarting your anodes and anolyte systems after being suddenly shut down. You can also view it as a guide, click here. Restarting Anolyte Systems After Unexpected Shutdown Unexpected events may call for plants to be idled or even…

E-Coating VS Powder Coating: What’s The Difference?

May 20, 2020

Electrocoating (e-coating) and powder coating are both used to apply either paint or a layer of protection to a part. Both processes require the part to be cured at a high temperature. They are often used together in processes such as Industrial manufacturing and radiator production. The way they are applied and the reasoning for application is the main difference between the two processes. There are other ways you can paint a part such as wet spray but we’ll be…

Bacteria Growth In E-Coating

April 29, 2020

During the electrocoating process there is a mix of chemicals and substances with parts continuously being pulled through the production line. This mix can cause bacteria within the paint tank, jeopardising the quality of the finish. This blog takes a look at how UV light can control bacteria within processes such as e-coating. How Bacteria Grows In Water Bacteria growth is more extensive under the following conditions: Warm Temperature A Low Flow Rate The Absence Of Bacterial Control Solutions The…

The Role Of Process Tanks In Electrocoating Processes

April 14, 2020

It’s common to find lined tanks within the electrocoating industry. Lined tanks are used to protect the integrity of the outer steel tank from the sometimes corrosive chemicals within the pre-treatment process. They can also be used in an e-coat paint bath to protect against voltages leaking to the outer skin. Most process tanks that are lined have been installed a precaution, as a preventative solution to these potential problems. Correctly Lining A Tank Used For Electrocoating Tanks can be…

Anode Cells In Electrocoating

March 25, 2020

Electrocoating is a method of applying paint in a paint bath or it’s also referred to as an ecoat tank. Electricity charges the particles to deposit paint equally onto the metallic parts, the charge is determined by voltage and current. This blog takes a look at the use of anodes in E-coating and the different types of anode cells that are available. The Use of Anodes In The E-coating Process Electrocoating (E-coat) paint is the base layer of paint applied…

Ultrafiltration In The Electrocoating Process

March 12, 2020

Technology advancements have progressed membrane filtration systems such as Ultrafiltration (UF), for the better. This blog will take a look at the benefits of these advancements and how innovation has transformed ultrafiltration systems in the electrocoating process. Traditional Ultrafiltration Systems Metal finishing companies have historically used a range of ultrafiltration systems on their production line. The most popular were Abcor UF Systems and Rhone Poulenc units. Abcor Systems In Electrocoating Compared to newer systems, the Abcor systems had a lot…

How Does E-Coating Work?

February 24, 2020

Electrocoating, or commonly referred to as E-coating is the method of applying paint to a substrate in a paint bath. To find out more about what electrocoating is click here. The e-coating process can best be described as a cross between plating and painting. Read on to find out how e-coating works and how water is part of the electrocoating process. How Does E-Coating Work? The coating materials such as resins, pigments, additives are dispersed in water and circulated in…

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